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SERVICE MANUAL42" DIGITAL PLASMACOLOR TELEVISIONDOCUMENT CREATED IN JAPAN, March, 2006 GREEN42HP66(MFR’S VERSION A)FILE NO. 050-200611GRThe above

GENERAL SPECIFICATIONSG-12 Interface Switch Power (Tact) YesSystem Select No Main Power SW No Channel Up/Menu Up YesChannel Down/Menu Down YesVolume

B1-1DISASSEMBLY INSTRUCTIONS1. EXCHANGE METHOD OF PDP MODULE1.NOTEDo handling with the PDP Module by 2 persons.REMOVAL METHOD OF PDP MODULERemove the

B1-2DISASSEMBLY INSTRUCTIONSDisconnect the connector.Remove the screw.Remove the Chassis Ass'y.1-3: CHASSIS BLOCK1.2.3.Remove the screw.Remove th

B1-3DISASSEMBLY INSTRUCTIONSRemove the screw.Remove the Shield Main.Remove the PDP Filter.1-5: PDP FILTER1.2.3.Shield Main TopShield Main LShield Main

B1-4DISASSEMBLY INSTRUCTIONSINSTALLATION METHOD OF PDP MODULE1.2.3.4.5.6.When you handle the PDP Filter, you must wear gloves to avoid soiling it with

B1-5DISASSEMBLY INSTRUCTIONSHandle the PDP Module with 2 people.There is a step difference between the cover and the PDP Module, so when you remove th

B1-6DISASSEMBLY INSTRUCTIONSRemove the fixing screw of Power PCB. Then fix the Wiring Clip. (Use the clips on defective PDP Module)Fix the Cord Clip.

B1-7DISASSEMBLY INSTRUCTIONSAssemble the Frame Main. (Use the clips on defective PDP Module)Install the PDP Filter on the set.Install the Shield Main

B1-8DISASSEMBLY INSTRUCTIONSDo the wire fixing as shown in the photo, then install the Chassis Ass'y.Install the Stand Ass'y.1-9: CHASSIS BL

B2-1Masking Tape(Cotton Tape)DISASSEMBLY INSTRUCTIONS2.REMOVALICPut Masking Tape (cotton tape) around the Flat PackageIC to protect other parts from a

(*1) GREEN PRODUCT PROCUREMENTThe EC is actively promoting the WEEE & RoHS Directives that define standards for recyclingand reuse of Waste Electr

B2-2DISASSEMBLY INSTRUCTIONSSupply solderingfrom upper positionto lower positionICSupply the solder from the upper position of IC leadssliding to the

C-1SERVICE MODE LISTThis unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.To enter to the SERVICE MODE

C-2CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS, MICON VERSION ANDDIGITAL TV MICON FIRMWAREInitial total of MEMORY IC, POWER ON total hours, MICON

C-3SET (REAR)RE-WRITE FOR DIGITAL SOFT FIRMWARERef. No.Part No. Parts NameRemarksJG176Up-Date of the FirmwareAPJG176095JG176USA HD DTV ROMDISCNOTE:USA

Y SUSTDRV TOPYDRV BOT42 SANKEN PSUPOWERZ SUSXRLTCTRL42 SANKEN PSU :Y SUS :Z SUS :CTRL :XRLT :XRRT :TDRV TOP :TDRV BOT :FUNCTION OF PCBC-4A supplier wh

ELECTRICAL ADJUSTMENTSD-11. ADJUSTMENT PROCEDURERead and perform these adjustments when repairing thecircuits or replacing electrical parts or PCB ass

ELECTRICAL ADJUSTMENTSD-22-2: WHITE BALANCE1.2.3.4.5.6.7.8.Place the set in Aging Test for more than 15 minutes.Receive the gray scale pattern from th

2-4: Confirmation of Fixed Value (Step No.)Please check if the fixed values of each the adjustment items are set correctly referring below. (TV/AV/YUV

D-5ELECTRICAL ADJUSTMENTS3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)FILTER PCBCP3900CP3901AC INCD3810CP4302CP2200CP803CP3201J360

TROUBLESHOOTING GUIDEE-1POWER DOES NOT TURN ONNOIS F3900 BROKEN ?YESCHANGE F3900.NOYESCHECK CP3201 ANDCP3804.NOCHECK IC3804 ANDPERIPHERAL CIRCUIT.OR C

A1-2SERVICING NOTICES ON CHECKING1. KEEP THE NOTICESAs for the places which need special attentions,they are indicated with the labels or seals on the

TROUBLESHOOTING GUIDEE-2THE PICTURE DOES NOTAPPEAR (1).NOYESCONNECT CD7202.NOYESIS CD7204 CONNECTED ?IS CD3201 CONNECTED ?IS THERE SIGNALAT IC7202 ?CH

TROUBLESHOOTING GUIDEE-3THE PICTURE DOES NOTAPPEAR (2).YESNO CHECK IC4201 ANDPERIPHERAL CIRCUIT.CONNECT CD4203.CHECK IC4201 ANDPERIPHERAL CIRCUIT.NOYE

TROUBLESHOOTING GUIDEE-4THE PICTURE APPEARS, BUTTHE AUDIO DOES NOTAPPEAR.YESNONOCONNECT CD301 AND CD303.CHECK IC904 ANDPERIPHERAL CIRCUIT.NOYESCHANGE

TROUBLESHOOTING GUIDEE-5THE STOP PICTURE"PLEASE WAIT".NOYESNOCONNECT CD3806.CONNECT DIGITAL PCB.YESCHANGE DIGITAL PCB.IS DIGITAL PCBCONNECTE

TROUBLESHOOTING GUIDEE-6THE COLOR DOES NOTAPPEAR.YESNONOYESRECEIVE THE COLOR SIGNAL.IS SETTING OFCOLOR NORMAL ?CHANGE THE SETTING OFCOLOR.IS THE COLOR

TROUBLESHOOTING GUIDEE-7ON SCREEN DISPLAY DOESNOT APPEAR.NOYESNOCHECK IC101 ANDPERIPHERAL CIRCUIT.CHECK IC801ANDPERIPHERAL CIRCUIT.YESCHANGE SCALER PC

EEPROM IC 256KIC104AT24C256N-10 SU-2.7SCALERIC801R8J66604A72FPX80154MHzDIGITAL24bit RGBD_CLK, D_EN,D_HS, D_VS4SI_CHIP_SE/4SI_SDA_OUT4SI_SDA_IN/4SI_SC

AV SWITCH2/STEREO/SOUND AMP BLOCK DIAGRAMSPEAKERSP301F-3 F-4STEREOIC904 MSP4440G-QA-C13-100SC2_IN_L53SC1_IN_R57SC1_IN_L56SC2_IN_R54I2C_DA3I2C_CL2XTAL

TU58014 7 91019132014 152TUNER/DIGITAL/POWER BLOCK DIAGRAMAV SWITCH2/STEREO/SOUND AMPDTUNER YDTUNER UDTUNER VV_OUTSIF_OUT+5V+32V+5VSDASCLV_OUT+5VSIFIF

HDMI INTERFACEIC3605 SiI9021CTUDSCL0R0X2-R0X2+SCKSD0325152848586WSOVCC5OVCC6OVCCOVCC2676RESET#102OVCC89OVCC109OVCC134VSYNC3R0XC+40R0X0-R0X0+4443INT1

A1-3HOW TO ORDER PARTSWhen you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contactsection of the heat sink. Bef

MICON2 BLOCK DIAGRAM298HDMI MICON ICIC3611SST89E58RD2-40-C-TQJERX1_INTEA-/VPPX360111.0592MHz 36RX1_RST38VCC41V-SYNC3876EEP ROM ICIC3608BR24L32F-WE2515

CEF179ACMF083A4165125CP3804CP3802CP3803CP3801L302L303L301L300L3804L3801C3803L3803L3802C3802C3801L4203L4206L4207C4265C4264R4233R4234R4230R4231IC904C914

CEF179ACMF083AR4214 R4213Q4203R4210R4211C4240R4225Q4205R4228Q4206R302IC3805C3806C956 C957C944R3827R3823C3819C3822R3821R3820C3816Q3807Q3806R3828C926C94

CEF156A12651 76155109 16312141612334112133659710913773R118X101R151R148R147R145R142R141R129Q105 Q101IC102IC101C131C117C116C110C109C101R110R134R119R120R

CEF156AR102C104R103R104C107R136R116R117R109C118C113R107R106R105C111 C114C106C123R138R140C126R131R137R133R157R156R155R154R158R160 R161W896W897R175W880R

CEF169ACEF169AA1AK1AK30A30B2401B2405B2407B3408B3406B2420B2421B2422B2423B2424B2425B2426C2450C2451C2453C2454C2456C2457C2464C2465C2466C2467C2471C2478C247

CEE134ACEE133ACEE131ARISK OF FIRE- REPLACEAS MARKED.CP4200W001R6509R6508R4493R6504B4208C6543B4209B4210R6506C6542L4200L4227R6505J4206J4207J4208J4209CP2

ABC D E F GHABC D E F GH2134567821345678L420247uH 0305L440147uH 0305L420347uH 0305L420647uH 0305L420747uH 0305L440247uH0305W870W802W929W928W867W869W85

ABC D E F GHABC D E F GH2134567821345678CP420400_6232_030_006_800+110111213141516171819220212223242526272829330456789W834W876OF PRINTING AND SUBJECT T

ABC D E F GHABC D E F GH2134567821345678B4216BLM18BB600SN1B4215BLM18BB600SN1B4214BLM18BB600SN1B4220BLM18BB600SN1B4217BLM18BB600SN1B4222BLM18BB600SN1B4

TABLE OF CONTENTSGREEN PRODUCT PROCUREMENT ...LEAD-FREE SOLDER ..

ABC D E F GHABC D E F GH2134567821345678X90118.432MHzIC904MSP4440G-QA-C13-100STEREO IC110111213141516171819 220212223242526272829330313233343536373839

ABC D E F GHABC D E F GH2134567821345678:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLYCRITICAL FOR SAFETY,USE ONESAREC3642206.3V V-SC

ABC D E F GHABC D E F GH2134567821345678L380810uH7313NCP3807A2001WV2-11P1101123456789L380210uH TSL0808L38056.8uH SBC4-6R8-452L380422uH TSL0808L380322u

ABC D E F GHABC D E F GH2134567821345678H1H1 H2EEJ4201_1AV3-13P2-11S1CVBS/AUDIO OUT12345HEJ4202AVG-2-13COAXIAL JACK12OS4202TOTX177123B4461MMZ1608R102C

ABC D E F GHABC D E F GH2134567821345678IC2275NJM4580V(TE1)OPE AMP12345678VoutB+GNDOS2251ROM-V338TAO123GRD2251LTL-1BEFJ-002ASTANDBY/POWERQ2251HPI6FGR4

ABC D E F GHABC D E F GH2134567821345678IC5801 TC7W66FUSW12345678TU5801ENG36A53KFDIGITAL/ANALOG TUNER W/NTSC_MPX11011121314151617181922021 2223 24345

ABC D E F GHABC D E F GH2134567821345678W896W895W820W907W897C1070.1 FC1280.1 FC1260.01 BC1090.1 BC11118P CHC1170.1 FC106 0.1 BC123 0.1 BC104 0.1 BC113

ABC D E F GHABC D E F GH2134567821345678D802UDZS5.6BD805UDZS5.6BD803UDZS5.6BB806BLM18BB600SN1B805BLM18PG181SN1DB804BLM18BB600SN1B801BLM18PG181SN1DB802

ABC D E F GHABC D E F GH2134567821345678L210347uHNLCV32TL210222uHNLCV32TL210122uHNLCV32TL210615uHNLV32TL210722uHNLCV32TC21061006.3V V-SC21031006.3V V-

ABC D E F GHABC D E F GH2134567821345678IC7501DV1000-75VIDEO_ENHANCER101102103104105106107108109110111112113114115116117118119120121122123124125126127

GENERAL SPECIFICATIONSG-1 TV PDP PDP Size / Visual Size 42.32 inch / 1074.9 mmVSystem Number of Pixels(H x V) 1024(H) x 768(V)Color System NTSCSpeak

ABC D E F GHABC D E F GH2134567821345678CD7206CUZV6301IC7202ICSV385AGLFTLVDS110111213141516171819 220212223242526272829330 31 32 33 34 35 36 37 38 394

ABC D E F GHABC D E F GH2134567821345678Q4305KTC3875S_Y_RTKBUFFERQ4302KTC3875S_Y_RTKBUFFERL430147uHNLCV32TCP43021-1734344-1D-SUB110111213141523456789C

ABC D E F GHABC D E F GH2134567821345678IC8103 MM1501XNRESCART2 OUT CVBS SW123456C81221016VV-S-NPC81201016VV-S-NPC81211016VV-S-NPC81231016VV-S-NPC8124

ABC D E F GHABC D E F GH2134567821345678:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLYCRITICAL FOR SAFETY,USE ONESAREDANS LA NOMENCLA

ABC D E F GHABC D E F GH2134567821345678RLJ3601MSJ-2000B_AG(O87)HDMI AUDIO IN123L3605ACM2012D-900-2P1234L3608ACM2012D-900-2P1234L3607ACM2012D-900-2P12

ABC D E F GHABC D E F GH2134567821345678CP3604A2001WV2-9P123456789IC3611SST89E58RD2-40-C-TQJE(HD201)HDMI MICON110111213141516171819220212223 24 25 26

ABC D E F GHABC D E F GH2134567821345678E11E12E20E21E24E25F5G5H26G26E17E16L26M5U5V5V26W26AA5AB5AE5AD26N5M26AE26AF5AF12AF13AF17AF18AF21AF22AF9AF8J5L5K5

ABC D E F GHABC D E F GH2134567821345678C24871006.3V TZVC24791006.3V TZVIC2402HY5DU561622ETP-D43256Mbit DDR SDRAM110111213141516171819 220212223242526

ABC D E F GHABC D E F GH2134567821345678IC2404 BR24L64F-WE2EEPROM12345678IC2406 HY27US08281A-TPFLASH MEMORY1 10 11 12 13 14 15 16 17 18 192 20 21 22 2

ABC D E F GHABC D E F GH2134567821345678D11D10A19B19A18B18C19C18A17A6B7C8A7D9B8C9A8B9B10C10A9A28A27A15B15C15B16A16D16C16D17C17B17A10D12A11C11B11C12B12

GENERAL SPECIFICATIONSG-9 Remote Unit RC-KKControl Glow in Dark Remocon YesRemocon Format TOSHIBAFormat TOSHIBACustom Code 40-BF hPower Source Voltag

ABC D E F GHABC D E F GH2134567821345678L24140.47uHNLV25TL24120.47uHNLV25TL24110.47uHNLV25TL24130.47uHNLV25TCP2404125607220W31101112131415161718192203

ABC D E F GHABC D E F GH2134567821345678W808C34321006.3V SJVC34201006.3V SJVC34234716V SJVC34242206.3V SJVC34283306.3V TZVC34352206.3V SJVD3404EC11FS2

ABC D E F GHABC D E F GH2134567821345678W859W860W855W857W858W856C65430.001 BC65420.001 BC22040.01 BC22090.01 BR449375 1/4WR650875 1/4WR650975 1/4WR650

ABC D E F GHABC D E F GH2134567821345678654321CP2251654321CP4202_1987645321CP360412111098765432187654321CP420187654321CP4200J42061 23 45 6HNCEJ4208SID

WAVEFORMSI-1The following waveforms were measured at the point of the correspondingballoon number in the schematic diagram.NOTE:5432.0ms2.0V2.0ms2.0V2

WAVEFORMSI-2The following waveforms were measured at the point of the correspondingballoon number in the schematic diagram.NOTE:1820µs200mV1920µs200mV

WAVEFORMSI-3The following waveforms were measured at the point of the correspondingballoon number in the schematic diagram.NOTE:3120µs1.0V3220µs1.0V33

203203203203203203129128123130203203203134127203126203203203203130134108B108A2012142142142142142142052052051082012142142142141122022022022022022022022

MECHANICAL EXPLODED VIEW(PACKING DIAGRAM)J-3143144145145146146148147150, 151, 152, 153, 154, 156,CD3820, TM101, TR3820155149149149149157158

MECHANICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. Description 101 72784200 7A7010191A FRONT CABI ASS'Y 101A 72784165 701WPJ141

GENERAL SPECIFICATIONSG-10 Features Auto Shut Off YesPower On Memory YesAuto Search NoDNR Yes3DComb Filter Yes3DJust Clock Function NoGame Position No

MECHANICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. Description 120 72783995 752WSA0556 DIGITAL SHIELD COVER 121 72784186 761WEA0008

MECHANICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. Description 220 72781277 8117540A0U SCREW TAP TITE(B0) TRUSS 4*10 CH 221 727

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionRESISTORS R3849 72794621 R3X28B010J R,METAL OXIDE 1 OHM 3WCAPACITO

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionICS IC101 72784242 S3X701CM01 MEMORY DATA OEC7147A IC102 72795101 I9UF0

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionTRANSISTORS Q3604 72783825 T2AA5132E0 FET KTK5132E-RTK/P Q3605 72783825

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionCOILS &TRANSFORMERS L3605 72798955 02D6000068 COIL,CHOKE ACM2012D-9

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionP.C.BOARD ASSEMBLIES PCBDS0 72784234 A3X701CDS0 SCALER PCB ASS'Y

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionMISCELLANEOUS B4217 72798931 024AC5600E CORE,BEADS BLM18BB600SN1D B4218

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionMISCELLANEOUS CP5802 72784071 06972KM020 CONNECTOR PCB SIDE TKC-W20P-U

ELECTRICAL REPLACEMENT PARTS LISTLocation No. TSB P/N Reference No. DescriptionMISCELLANEOUS X3601 72799220 100CT01101 CRYSTAL HC-49/U-S X3602 7278383

HDMI Input YesVGA (640×480) Yes (60Hz)GENERAL SPECIFICATIONS720x480i (4:3) Yes (60Hz)720x480i (16:9) Yes (60Hz)720x480p (4:3) Yes (60Hz)720x480p (16:9

TOSHIBA CORPORATION1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN